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PCS Kiln Controllers

We build a variety of kiln controllers, all built upon the same fundamental technology: the EK1160-2X . We started using the current design a few years ago when Partlow introduced the MRC 5000. The 5000 is a 2-pen recorder that is priced low enough to allow use of separate “loop” controllers. In kiln control systems, the “loops” are dry bulb and wet bulb (or temperature and RH), but we can configure the same module to control everything from steam pressure in a boiler to vacuum in a vacuum wood dry kiln. The Partlow 1160 process loop controllers have proven to be extremely reliable. The low cost of approximately $300 allows a spare to be placed on the shelf, they are very easy to use and can be hot swapped, they are easily interfaced to computers...they are simply great process loop controllers. If you prefer profiling controllers, the 1160's can be replaced with very similar Partlow 1166 (see our page CK1166-2X for more info) profiling controllers at a very reasonable price.


Utilizing these flexible control modules, we build our controllers around them. We include separate fuse protection for control power and output power: you’ll never find your controller mysteriously “dead” because of something like a bad solenoid valve coil. We add switches for manual ON/OFF or ON/OFF/AUTO control of outputs. And we add lamp or gauge indicators at the controller’s output to verify proper operation. We don't skimp on components: we use quality (and standard) Asco solenoid valves, Parker brass fittings, Allen Bradley switches, Ashcroft gauges, SensorTec RTD sensors, and gold plated Magnecraft RTD relays just to name a few components. We provide basic documentation and installation instructions for those who want to do their own installation or we can do the installation for you.


Most of our controllers look basically the same but they are all custom built. We can fax, mail or email a page of questions regarding your specifications. Answering the questions and faxing the sheet back to us allows us to give you an accurate quote regarding the price and details of your control system. Prices start at approximately $1,100.00.


These controllers are designed specifically to meet the needs of the various conventional kiln designs and configurations, from full pneumatic valves to all manners of electronic actuators and everything in between!


If your needs are relatively straightforward, feel free to utilize our online form to request a quote. If your needs are more complicated, feel free to email Garrett .

  • Accessories  ( 7 items )
    Acessories and Components: these are components and items which you might find useful during operation of wood dry kilns. From wetbulb socks to RH sensors, PCSI can get it for you!
  • Predryer Controllers  ( 1 items )
    Easy to use and economical predryer controllers: if you have an old, failing predryer controller, you don't need to string it along any longer. PCSI provides exactly what you need in a predryer kiln controller.
  • Conventional Kiln Controllers  ( 5 items )

    Robust, inexpensive and easy to use conventional kiln controllers: you're tired of those old nightmares you have on the wall now? Its time to recycle them!

  • Dehumidification Kiln Controllers  ( 1 items )
    These kiln controllers are designed with the needs of dehumidification kilns in mind: allow your DH unit to provide the heat and remove the moisture, while monitoring the temperature and RH and 'call for auxiliary heat' or 'call for vents' as the kiln operator allows.

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© 2006, Process Control Specialties, Inc.
1854 Dutch Hollow Road Jersey Shore, PA 17740  •  ph: 570-753-5799  •  fax: 775-871-2248
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